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On-site Measurement

Systems Integration can be on your site, within 24 hours in emergency situations, to conduct field measurements. Sophisticated equipment developed by Systems Integration is used to gather the necessary data to pinpoint system problems.

Harmonic Measurements

On-site harmonic measurements provide the data needed to verify digital models for the design of filters or other harmonic mitigating measures. The V-MONITORTM, custom designed for power system harmonic data acquisition, storage and display is normally used during field investigation.

Following is an example of how Systems Integration was able to solve a customer application problem using Harmonic Measurements.

Prior to upgrading the capacity of its arc furnace for a large steel mill, Systems Integration did harmonic measurements to determine the effect this load would have on plant operations. There was concern about the harmonic current that arc furnaces are notorious for causing. The steel mill wanted to compensate for this anticipated problem before it occurred.

After performing on-site measurements and computer simulations using the sophisticated V-HARMTM harmonics simulation software, Systems Integration advised the steel company to use greater capacitor compensation. Since harmonic sources can sometimes interact with capacitor banks causing problems if not properly applied, Systems Integration recommended harmonic tuning reactors.

Catalog Section 200-51

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Transient Measurements

Transient overvoltages are created on power systems due to switching of apparatus, arcing during faults and lightning activity. Systems Integration has developed a specialized measurement system and testing techniques to record and analyze these potentially damaging system conditions.

One of the most important aspects of transient measurements is the overall frequency response of the recording system. This includes the transducers used to connect the recording equipment to the power system. Systems Integration has developed custom voltage dividers for use on 15 kV, 34.5 kV and 115 kV systems. These dividers have documented frequency response characteristics, and are routinely calibrated at the Thomas A. Edison Technical Center high voltage laboratories.

For example, Systems Integration was called to a steel mill because surge arrester counters on a furnace transformer indicated a drastic increase in arrester operations. Transient voltage and current measurements showed that high frequency, high magnitude voltage transients were being generated during switching operations. Further investigation determined that the pole timings of the vacuum switch were out of tolerance. Switch maintenance was performed, and the system operated properly.

Another industrial customer’s transformers supplying a DC drive system were constantly failing during switching operations. Transient voltage and current measurements proved that contact bounce occurred during the closing operation of the circuit breaker, creating a very high frequency transient. Circuit breaker modifications eliminated the problem.

Catalog Section 200-50